Smart Factory & Industrial IoT
Machine-to-ERP Telemetry, Real-Time OEE Monitoring, & Preventive Maintenance
TechnoMantra delivers comprehensive, enterprise-grade Smart Factory & Industrial IoT services tailored to your operational realities, user journeys, and revenue growth goals.
5-Axis CNC Milling Center
Factory Floor Sensors
Vibration, Temp, Optical, Power
Non-invasive IoT probes mounted on legacy & CNC machines
Industrial Edge Gateway
MQTT • OPC-UA • Modbus
Ruggedized hardware filtering 10,000 samples/sec at zero cloud lag
Sub-Second Telemetry Hub
TimescaleDB • Real-Time Stream
Live millisecond OEE, power audit, and automated cycle tracking
Automated ERP & Zero Downtime
Predictive Repairs • Live Costing
Auto-dispatches work orders before catastrophic bearing failure
From Physical Vibration to Autonomous ERP Action
How our Industrial IoT gateway continuously captures machine telemetry, filters high-frequency signals at the edge, and triggers zero-downtime maintenance actions.
Field Machinery & Non-Invasive Sensors
Plug-and-play industrial sensors retrofitted directly onto existing CNCs, presses, conveyors, and legacy motors with zero machine downtime.
Calculate Your Plant Downtime & Scrap Savings
Slide your active factory machine count to project real-time reduction in unplanned breakdowns, raw material scrap, and electricity wastage.
Preventive vibration alerts intercept bearing breakdown before stoppage.
Laser counters & pyrometers catch dimensional drift in the 1st piece.
Direct bottom-line margin expansion added directly to your P&L ledger.
100% investment recouped through downtime elimination alone.
Connects to 100% of Legacy & Modern Factory Equipment
Whether your plant runs 25-year-old relay machines, Siemens PLCs, or modern 5-axis CNC machining centers — our edge gateway integrates non-invasively without voiding machine warranties.
CNC & Machine Controllers
Direct Ethernet/HSSB interface reading spindle RPM, load & alarms
S7-300 / 1200 / 1500 via ISO-on-TCP and Profinet
MC Protocol 3E/4E binary frame communication
Serial DNC, Q-codes and Ethernet telemetry interface
Fieldbus & Communication Protocols
Industry standard RS-485 serial & IP polling with CRC-16 check
Secure binary client/server data modeling with X.509 certificates
Lightweight pub/sub protocol with auto-discovery & payload state
CIP messaging for Allen-Bradley / Rockwell Automation PLCs
Edge Hardware & Sovereignty
Advantech, Moxa, Siemens Simatic & Raspberry Pi CM4 Industrial
100% data sovereign — runs on your local shop floor server with zero cloud leaks
Clamp-on CT current sensors & optical counters with zero machine wiring alterations
Automated local flash caching ensures zero telemetry data loss during factory internet drops
6-Week Non-Invasive Smart Factory Retrofit
A battle-tested deployment methodology engineered to install, connect, and verify live machine telemetry on your factory floor with zero disruption to daily shifts.
Plant Audit & Fitment Blueprint
Our industrial automation engineers audit your machine controllers, electrical panels, and network topology to create an exact non-invasive wiring schematic.
Frequently Asked Questions About Smart Factory IoT
Ready to Connect Your Shop Floor in 48 Hours?
Speak directly with our industrial IoT engineers. We will review your equipment inventory and provide a fixed-price non-invasive pilot architecture with guaranteed payback timeline.